Inqubo ye-flanging yesihlalo esithwalayo ihilela ukwelula unqenqema lwangaphandle lwesihlalo esithwalayo emuva ukuze uvumelane nodonga lwangaphakathi lwepayipi lokuthintana kwendawo. Uma ifakwe kwipayipi, ingaba nendawo enkulu yokuxhumana kanye nokuphazamiseka okufanelekile nokufana okufanayo, ukuze isihlalo esithwalayo sifakwe ngokuqinile kwipayipi futhi sigweme i-welding deformation. Ngale nqubo, ubuso bokugcina besihlalo sokuthwala buqhubeka nokubunjwa futhi akusaphindi. Ukushwibeka kanye nokuphuma kwe-radial kobuso bokuphela kwesihlalo esinesihlalo esinesihlalo esine-axis kungalawulwa ngaphakathi kuka-0.1mm. Nikeza isiqinisekiso senqubo yokufaka elandelayo.

Ukusika kwe-shaft kuqedwa kusetshenziswa umshini wokusaha, futhi ubude bokusika bulungiswa kusayizi oyisisekelo ± 0.5mm. Ukusika umshini wokusaha kungagwema ukugoba kwangaphandle kwe-shaft ngesikhathi sokucubungula. (Umsebenzisi ugcwalisa ifomu lerekhodi lenqubo)

Inqubo ye-shaft chamfering iqedwa ngokubhola okuyisicaba okuzinikezele, futhi i-cutterhead ifakwe idivayisi yokumisa ukulawula usayizi we-chamfer, iqinisekisa usayizi we-chamfer ongaguquki. Futhi ukusebenza kahle kuphezulu kakhulu. Ngokuvamile, abasebenzi bangaqedela izingcezu eziyi-1500-2000 ngokushintshana ngakunye.

Faka okokusebenza kwe-slot ukuze kucutshungulwe ama-roller shafts, nquma inani lokucutshungulwa ngakunye ngokusekelwe kubude nobubanzi be-shaft, futhi ngemva kokumiswa, yenza ukucubungula kokuphakelayo kokugcina ukuze uqinisekise ububanzi obunembile begroove nokujula kweqoqo ngalinye lokucubungula. Ikilasi elilodwa lingaqeda imisebenzi engu-800-1200. (Umsebenzisi ugcwalisa ifomu lerekhodi lenqubo).

Icubungula imishini ye-spring groove yekhadi, ukugoqa okuzenzakalelayo, ukusika okuzenzakalelayo kwe-double groove. Inenzuzo yebanga eliqondile phakathi kwezikhala ezimbili nokusebenza kahle okuphezulu. Isivuno sekilasi sisukela ezimpandeni eziyi-1000 kuye kweziyi-1500. (Umsebenzisi ugcwalisa ifomu lerekhodi lomsebenzi).

Ukusika amapayipi kungaqedela ngokuzenzakalelayo ukuphakela, ukubopha, nokusika, futhi wonke umjikelezo wamapayipi uyaphothulwa. Ukukhishwa kwekilasi kungafinyelela izingcezu ezingama-500-1000.

Ukuphela kwepayipi okuyisicaba kanye namakhona angaphakathi nangaphandle emoto kungalawulwa ngaphakathi kwamamilimitha angu-± 0.1 ubude ngemva kokucubungula. Lokhu kunikeza izimo ezinhle zokulawula ukunemba kokufakwa kwe-axial komhlangano we-roller esikhathini esizayo. Ukukhiqizwa kwekilasi kungaqedela kalula izingcezu ze-800-1500.

Kuqedwe emshinini wokudubula we-sandblasting wensimbi ukuze kukhishwe i-iron oxide futhi kunikeze indawo ehlanzekile yokufafaza nge-electrostatic, okuthuthukisa ukunamathela kwefilimu kapende.

Inhloso ye-chamfering isihlalo esithwalayo ukwenza kube lula ukufakwa lapho isihlalo esithwalayo sicindezelwa epayipini.

Ukuhlanganiswa kwesihlalo esithwalayo kanye nepayipi kudinga ububanzi obungaphandle besihlalo esithwalayo ukuba bukhulu kunobubanzi bangaphakathi bepayipi ngamamilimitha angu-0.05-0.15. I-tooling igxilise ngaphambili isihlalo esiphethe kanye nepayipi, futhi isihlalo esiphethe sine-chamfer enkulu, engacindezelwa ngokushelelayo epayipini bese yenza ukuphazanyiswa okuhambisana nepayipi ukuze kufakwe. Ngenxa yokuthi udonga lwangaphakathi lwepayipi alucutshungulwanga ngezinto ezisusiwe, ngeke kube namaphutha okucubungula aqoqiwe. Kungase futhi kube nomthelela wokulungisa ku-ellipse yasekuqaleni yepayipi.

Umzimba wepayipi onesihlalo sokuthwala esifakiwe ushiselwe lapha, futhi i-welding iqala nge-arc ngesikhathi sokujikeleza kwe-workpiece, futhi i-arc icishiwe nganoma iyiphi i-engeli (360 °+). Ukushisela kokubili kugcina ngesikhathi esisodwa, ngoba kukhona i-arc eyindilinga lapho upheqa isihlalo esithwalayo, kwakhiwa i-groove ejwayelekile endaweni yokushisela ngemva kokufakwa, okwenza i-welding iqine, i-weld ibe yinhle, kanye ne-deformation encane. (Umsebenzisi ugcwalisa ifomu lerekhodi lokuqapha inqubo ekhethekile)

Ukuhlanganisa ama-rollers kuqediwe emshinini wokunyathelisa, kuhlukaniswe izingxenye ezimbili: ukuhlanganisa ama-bearings nokuhlanganisa izimpawu. Okokuqala, faka futhi uhlole ama-bearings. Uma zingekho izinkinga, bese ufaka izimpawu. Isigxivizo esinezithombe siwumkhiqizo onelungelo lobunikazi wenkampani. Indandatho ye-snap esetshenziselwa ukulawula i-axial iseduze kakhulu ne-bearing, futhi asikho isikhala sokuguqulwa uphawu. Umphumela wokulawula i-axial muhle kakhulu. I-roller ihlukaniswe yaba yi-labyrinth kanye nophawu lwezigaba ezimbili zokuxhumana, ne-seal yokuxhumana kanye ne-shaft ngokuthintana okuqondile, okuholela ekuphikiseni okuncane kakhulu.