Spring Impact Idler - Yanshan Aohua | Belt Protection, Industrial Conveyor

The Spring Impact Idler represents a significant advancement in conveyor system technology, offering superior protection for belts while optimizing material handling efficiency. Developed by Yanshan Aohua Machinery Equipment Manufacture Limited Company, this product combines innovative engineering with durable materials to meet the demands of industrial applications.

Product Overview

The Spring Impact Idler is designed to address the challenges of material impact on conveyor belts. By adjusting cushion elasticity based on the force of falling materials, it ensures optimal protection for the belt surface. This adaptability is particularly valuable in environments where heavy or irregularly shaped materials are transported, such as in coal mines, cement plants, and quarries.

Key Features and Advantages

• Adaptive Cushioning: The spring mechanism adjusts elasticity based on impact force, reducing belt wear and tear.
• Adjustable Trough Angle: Customizable to match belt height requirements, ensuring optimal material flow.
• Extended Service Life: Durable construction with a 30,000-hour lifespan under normal operating conditions.
• Reduced Material Dropping: Enhanced design minimizes spillage during high-impact operations.
• Compliance with Global Standards: Meets CEMA, ISO, DIN, JIS, and DTII specifications for international use.

Technical Specifications

Product Details	Description	Order Services
Product Name	Spring Impact Idler	Minimum Order: 1 piece
Origin	Hebei Province, China	Price: Negotiable
Brand	AOHUA	Packing: Fumigation-free plywood box, iron frame, pallet
Standards	CEMA, ISO, DIN, JIS, DTII	Delivery Time: 10-15 days
Belt Width	400-2400mm	Payment Term: TT, LC
Life Time	30,000 Hours	Shipping Port: Tianjin Xingang, Shanghai, Qingdao
Wall Thickness Range of Roller	2.5-6mm
Diameter Range of Roller	48-219mm
Diameter Range of Axle	17-60mm
Bearing Brand	HRB, ZWZ, LYC, SKF, FAG, NSK

Applications and Industries

The Spring Impact Idler is suitable for a wide range of industrial applications, including:

• Coal Mines: Protects conveyor belts from heavy coal loads and abrasive materials.
• Cement Plants: Reduces wear caused by cement dust and granules.
• Crushing Operations: Handles high-impact materials during processing.
• Power Plants: Ensures reliable material transport in coal and ash handling systems.
• Steel Mills: Withstands extreme temperatures and heavy steel scrap.
• Metallurgy and Quarrying: Durable design for mineral and ore transportation.
• Recycling Industry: Minimizes belt damage from mixed waste materials.

Company Background

Yanshan Aohua Machinery Equipment Manufacture Limited Company, based in Hebei Province, China, specializes in the production of high-quality conveyor system components. With a focus on innovation and precision engineering, the company has established itself as a reliable supplier for industrial equipment worldwide. Their commitment to quality is reflected in the rigorous testing and adherence to international standards for all products.

Engineering Innovations

The Spring Impact Idler incorporates several engineering advancements that set it apart from conventional impact idlers:

• Patented Design: The product is protected by patent number ZL94247277.2, ensuring its unique functionality.
• Material Quality: Constructed from Q235B and Q235A steel, with wall thicknesses ranging from 6-12mm to withstand harsh environments.
• Surface Treatment: Options include electrostatic powder spraying, painting, and hot-dip galvanizing for enhanced corrosion resistance.
• Welding Technology: Utilizes mixed gas arc welding and welding robots to ensure structural integrity.

Performance Benefits

According to NIST (National Institute of Standards and Technology) research on industrial conveyor systems, effective impact absorption mechanisms can reduce belt failure rates by up to 40% in high-impact environments. The Spring Impact Idler's adaptive cushioning system aligns with these findings, offering:

• Improved Safety: Reduces the risk of belt tears and system downtime.
• Cost Efficiency: Extends belt lifespan, lowering replacement costs.
• Operational Reliability: Maintains consistent performance even under varying load conditions.

Installation and Maintenance

The Spring Impact Idler is designed for easy integration into existing conveyor systems. Its modular design allows for quick installation, while the robust construction minimizes maintenance requirements. The company provides online support and video technical assistance to ensure proper implementation and troubleshooting.

Environmental and Safety Compliance

Yanshan Aohua adheres to strict environmental and safety regulations, ensuring that their products meet global standards. The use of fumigation-free packaging and eco-friendly coatings demonstrates their commitment to sustainability. Additionally, the product's durability reduces the need for frequent replacements, contributing to long-term environmental benefits.

Conclusion

The Spring Impact Idler from Yanshan Aohua Machinery Equipment Manufacture Limited Company is a reliable solution for industries requiring durable and efficient conveyor systems. Its innovative design, combined with compliance with international standards, makes it an ideal choice for a variety of applications. For more information, visit the product page or contact the company directly.

References

National Institute of Standards and Technology (NIST). (n.d.). Industrial Conveyor Systems Research. Retrieved from https://www.nist.gov/

Patent ZL94247277.2. (1994). Spring Impact Idler Design. World Intellectual Property Organization.

Additional Resources

• Product Page
• Company Website
• NIST Research