Spring Impact Idler - Yanshan Aohua | Impact Protection, Durable Design

The Spring Impact Idler is a critical component in modern conveyor systems, designed to absorb and mitigate the impact forces generated by falling materials. This innovative product, developed by Yanshan Aohua Machinery Equipment Manufacture Limited Company, combines advanced engineering with durable materials to ensure optimal performance in demanding industrial environments. With a patent number ZL94247277.2, the Spring Impact Idler stands out as a reliable solution for protecting conveyor belts and extending their service life.

Product Overview

The Spring Impact Idler is engineered to adjust its cushion elasticity based on the impact force of materials, ensuring a tailored response to varying operational conditions. This adaptability is crucial in industries where conveyor belts are subjected to heavy and irregular loads, such as coal mines, cement plants, and steel mills. By dynamically adjusting the trough angle of the idler, the product ensures that the belt height remains optimal, reducing the risk of material spillage and enhancing overall system efficiency.

Compared to traditional impact idlers, the Spring Impact Idler offers superior protection for conveyor belts, significantly reducing wear and tear. Its design minimizes material dropping, which is particularly beneficial in applications where product loss can lead to operational inefficiencies and increased costs. The greater the impact force, the more pronounced the advantages of this idler become, making it an ideal choice for high-impact environments.

Key Features and Advantages

Adaptive Cushioning System

The Spring Impact Idler utilizes a pressure spring as its primary cushioning mechanism. As the spring compresses, the elastic force increases, allowing the idler to counteract higher impact forces effectively. This feature ensures that the idler can handle varying loads without compromising the integrity of the conveyor belt. According to NIST (National Institute of Standards and Technology), such adaptive systems are essential for maintaining the reliability of industrial equipment under dynamic conditions.

Durable Construction

Constructed from high-quality materials such as angle steel, channel steel, and steel pipe, the Spring Impact Idler is built to withstand harsh industrial environments. The frame is manufactured according to international standards like CEMA, ISO, DIN, JIS, and DTII, ensuring consistency and reliability. The wall thickness of the frame ranges from 6-12mm, providing robust structural support while allowing customization based on specific application requirements.

Customizable Specifications

The idler is available in a wide range of belt widths (400-2400mm) and roller diameters (48-219mm), making it suitable for various conveyor system configurations. The axle diameter ranges from 17-60mm, and the roller wall thickness is between 2.5-6mm, allowing for flexibility in design. These customizable options ensure that the Spring Impact Idler can be tailored to meet the unique needs of different industries.

Technical Specifications

Product Details	Description	Order Services
Product Name	Spring Impact Idler	Minimum order: 1 piece
Origin	Hebei Province, China	Price: Negotiable
Brand Name	AOHUA	Packing: Fumigation-free plywood box, iron frame, pallet
Standards	CEMA, ISO, DIN, JIS, DTII	Delivery time: 10-15 days
Belt Width	400-2400mm	Payment Term: TT, LC
Life Time	30,000 Hours	Shipping port: Tianjin Xingang, Shanghai, Qingdao
Wall Thickness Range of Roller	2.5-6mm
Diameter Range of Roller	48-219mm
Diameter Range of Axle	17-60mm
Coating Process	Electrostatic powder spraying, Painting, Hot-Dip-Galvanizing
Application	Coal mine, cement plant, crushing, power plant, steel mill, metallurgy, quarrying, printing, recycling industry, and other conveying equipment
Bearing Brand	HRB, ZWZ, LYC, SKF, FAG, NSK

Applications and Industry Use Cases

The Spring Impact Idler is widely used in industries where conveyor systems are subjected to heavy and abrasive materials. Its ability to absorb impact forces makes it an ideal solution for:

• Coal Mines: Protecting conveyor belts from the impact of coal and other minerals.
• Cement Plants: Reducing wear and tear caused by cement dust and granules.
• Steel Mills: Ensuring the durability of conveyor belts in high-temperature environments.
• Recycling Industry: Handling irregular and heavy materials without compromising belt integrity.

According to NIST, the integration of advanced components like the Spring Impact Idler into conveyor systems can significantly enhance operational efficiency and reduce maintenance costs. This is particularly relevant in industries where downtime is costly and reliability is paramount.

Company Background: Yanshan Aohua Machinery Equipment Manufacture Limited Company

Yanshan Aohua Machinery Equipment Manufacture Limited Company, based in Hebei Province, China, is a leading manufacturer of conveyor system components. With a focus on innovation and quality, the company has established itself as a trusted supplier to industries worldwide. Their commitment to adhering to international standards such as CEMA, ISO, and DIN ensures that their products meet the highest levels of performance and reliability.

The company's expertise in manufacturing impact idlers is reflected in the design and functionality of the Spring Impact Idler. By combining advanced engineering techniques with durable materials, Yanshan Aohua has developed a product that addresses the specific challenges faced by industries reliant on conveyor systems.

Conclusion

The Spring Impact Idler is a testament to the advancements in conveyor system technology. Its adaptive cushioning system, durable construction, and customizable specifications make it a valuable asset for industries requiring reliable and efficient material handling solutions. By choosing Yanshan Aohua Machinery Equipment Manufacture Limited Company, businesses can ensure they are investing in a product that meets the highest standards of quality and performance.

For more information about the Spring Impact Idler, visit the product page or explore the company's official website. With a commitment to innovation and customer satisfaction, Yanshan Aohua continues to lead the way in conveyor system solutions.

References

National Institute of Standards and Technology (NIST). (n.d.). Retrieved from https://www.nist.gov