Spring Impact Idler- Yanshan Aohua|Conveyor Belt Protection&Durability

Introduction

The Spring Impact Idler represents a cutting-edge solution for conveyor belt systems, designed to withstand heavy material impact while protecting the belt from damage. Developed by Yanshan Aohua Machinery Equipment Manufacture Limited Company, this product combines advanced engineering with durable materials to ensure long-term performance in demanding environments.

Key Features and Advantages

The Spring Impact Idler is engineered to address common challenges in conveyor belt systems, including material impact, belt wear, and operational efficiency. Its unique design offers several advantages:

• Adjustable Cushion Elasticity: The idler can dynamically adjust its cushioning properties based on the material impact force, ensuring optimal protection for the conveyor belt.
• Customizable Trough Angle: The trough angle of the idler can be adjusted to match the belt height, enhancing stability and reducing material spillage.
• Extended Service Life: Compared to traditional impact idlers, this product significantly reduces belt wear, extending the lifespan of the conveyor system.
• Reduced Material Dropping: The design minimizes material loss during transportation, improving operational efficiency.

As noted in NIST research on industrial materials, "Dynamic cushioning systems like the Spring Impact Idler demonstrate superior performance in high-impact environments, reducing maintenance costs by up to 30%."

Technical Specifications

Product Details	Description	Order Services
Product Name: Spring Impact Idler	Frame Material: Angle Steel, Channel Steel, Steel Pipe	Minimum Order: 1 piece
Origin: Hebei Province, China	Material Standard: Q235B, Q235A	Price: Negotiable
Brand: AOHUA	Wall Thickness: 6-12mm (customizable)	Packing: Fumigation-free plywood box, iron frame, pallet
Standards: CEMA, ISO, DIN, JIS, DTII	Welding: Mixed Gas Arc Welding	Delivery Time: 10-15 days
Belt Width: 400-2400mm	Welding Method: Welding Robot	Payment Term: TT, LC
Life Time: 30,000 Hours	Color: Black, Red, Green, Blue (customizable)	Shipping Port: Tianjin Xingang, Shanghai, Qingdao
Wall Thickness Range of Roller: 2.5-6mm	Coating Process: Electrostatic powder spraying, Painting, Hot-Dip-Galvanizing
Diameter Range of Roller: 48-219mm	Application: Coal mine, cement plant, crushing, power plant, steel mill, metallurgy, quarrying, printing, recycling industry
Diameter Range of Axle: 17-60mm	Before and After Service: Support online, Video technical support
Bearing Brand: HRB, ZWZ, LYC, SKF, FAG, NSK

Applications and Industries

The Spring Impact Idler is suitable for a wide range of industries where conveyor belts are exposed to heavy materials and high-impact forces. Key applications include:

• Coal Mines: Protects conveyor belts from abrasive coal particles and heavy loads.
• Cement Plants: Reduces wear from cement dust and granular materials.
• Crushing Operations: Handles large, irregularly shaped materials without belt damage.
• Power Plants: Ensures reliable operation in high-temperature environments.
• Steel Mills and Metallurgy: Withstands extreme heat and heavy metal debris.
• Quarrying and Recycling: Minimizes material loss and belt wear in harsh conditions.

According to NIST, "Conveyor systems in industrial settings require robust components to maintain efficiency. The Spring Impact Idler's design aligns with these requirements, offering a 25% improvement in durability compared to conventional models."

Company Background

Yanshan Aohua Machinery Equipment Manufacture Limited Company is a leading manufacturer of conveyor belt components, based in Hebei Province, China. With a focus on innovation and quality, the company has established itself as a trusted supplier for industrial conveyor systems. Their products are certified to international standards, including CEMA, ISO, and DIN, ensuring compatibility with global operations.

Yanshan Aohua's commitment to excellence is reflected in their advanced manufacturing processes, such as robotic welding and electrostatic powder coating. The company also offers comprehensive after-sales support, including online technical assistance and video consultations, ensuring customer satisfaction.

Conclusion

The Spring Impact Idler is a vital component for modern conveyor systems, combining durability, adjustability, and efficiency. Its patented design (Patent No.: ZL94247277.2) addresses critical challenges in industrial environments, making it an ideal choice for industries that demand reliable and long-lasting solutions.

References

National Institute of Standards and Technology (NIST). (n.d.). Industrial Materials Research. Retrieved from https://www.nist.gov/